Episode 5: Lean Culture and the Power of Curiosity with Shawn Washburn

In this episode of Quality Time With MoreSteam, Shawn Washburn—a manufacturing engineer and podcaster with over 25 years of experience—shares his journey in Lean culture and continuous improvement. Shawn and Dan explore key concepts like eliminating waste, Poka-Yoke, and building processes that truly work. They also discuss how curiosity and creativity play a critical role in problem-solving, both at work and beyond. Packed with practical advice and insightful stories, this episode is perfect for anyone looking to create more efficient systems and ask better questions.

In this episode you'll hear about:

2:31 - Shawn's podcast

4:51 - What a mechanical engineer does

6:14 - Shawn's introduction to Lean

8:10 - Using Lean principles at work

9:44 - Poka-Yoke

12:21 - Improving a current process

15:55 - The importance of relationships in Lean

17:16 - Having the entire organization on board

19:28 - Creating a new process

22:08 - Miscommunication as a source of waste

24:54 - Using Lean priciples outside of work

26:54 - Creativity in engineering and Lean

33:05 - Becoming more curious

Additional Resources

Engineering Your Business Podcast

Shawn Washburn on LinkedIn

MoreSteam's Website

Subscribe to MoreSteam's Newsletter

MoreSteam on LinkedIn

MoreSteam's YouTube Channel

What is Lean Thinking?

Harnessing Process Modeling for Lean Transformations

Process Modeling Fuels Operational Excellence in High-Stakes Industry

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Dan Swartwout

HostMoreSteam

Dan Swartwout is the host of Quality Time with MoreSteam. A lifelong Central Ohio resident, Dan is a double Buckeye. He earned both a BA and a law degree from The Ohio State University. Before joining MoreSteam, Dan had a long career as a host, comedian, and master of ceremonies. For 17 years, Dan was the studio audience host for the Ohio Lottery game show Cash Explosion. Dan was also the host of CBuzz, which was a collaboration between the Columbus Chamber of Commerce, WWCD 92.9, and the Columbus Dispatch. On CBuzz, Dan interviewed some of the most prominent entrepreneurs in Central Ohio. From 2002-2020, Dan toured the country as a standup comedian. Tracks from his comedy CD have been played over 5,000 times on Sirius/XM satellite radio. Now, Dan brings his experience and enthusiasm to Quality Time with MoreSteam -- it's business and fun, together.

Shawn Washburn

Shawn Washburn is a manufacturing engineer with over 25 years experience in manufacturing, from product to design to manufacturing improvements. Shawn is well versed in Lean Manufacturing concepts and looking for ways to eliminate waste in all of its forms.


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